CNC Equipment

Horizontal Machining Centers

• Three (3) machines with twin 40" pallets
  30 HP spindle
  90, 120 & 120 tool automatic changer, part probe, high pressure coolant system
  Capacities: X = 63", Y = 55", Z = 45". 6,000 lbs. per pallet.
• Three (3) machines with twin 31.5" pallets
  20 and 25 HP spindles
  77 and 64 tool automatic changers
  Capacities: X = 60", Y = 50", Z = 32". 4,400 lbs. per pallet.
• Eleven (11) machines with twin 25.0" pallets
  20, 25 and 40 HP spindles, 3 with high pressure coolant systems
  64, 77 and 186 tool automatic changers, 4 with part probes
  Capacities: X = 39", Y = 31", Z = 29". 2,400 lbs. per pallet.
• Six (6) machines with multiple 20.0" pallets
  40 HP, 12,000 RPM spindle, 2 with high pressure coolant systems
  60 tool automatic changer
  Capacities: X = 29.5", Y = 29.5", Z = 29.5". 1,350 lbs. per pallet.
• One (1) machine with twin 16" pallets.
  30 HP, 12,000 RPM spindle
  60 tool automatic changer
  Capacities: X = 22", Y = 23", Z = 20".

Horizontal Boring Mill

• One (1) 5 3/8" bar, 40 HP
  40 tool automatic changer
  Capacities: X = 118", Y = 79", Z = 51". B = 360,000 positions.
  22,000 lbs. work load.

Vertical Machining Centers

• Two (2) Large 28" x 83" tables
  32 tool automatic changer
  25 HP spindle
  Capacities: X = 79", Y = 32", Z = 30". 6,000 lbs. work load.
• Two (2) Small 22" x 46" tables
  24 tool automatic changer
  20 HP spindle
  Capacities: X = 42", Y = 21", Z = 20". 3,300 lbs. work load.

Lathes

• Seven (7) Slant Bed Horizontal Lathes
  (2) 12", (2) 16" and (3) 25" chucks
  10-2,000 RPM, 12 tools.
• Four (4) Vertical Turning Lathes
  59" under ram, 71" diameter
  18,000 lbs. table load
  12 tool automatic changer, 18TB Control.
• One (1) Vertical Turning Lathe
  24" chuck, live tooling with C-Axis 2000 RPM, 12 tools.
• One (1) Vertical Turning Lathe
  40" chuck, through the tool coolant
  500 RPM, 32 tools
  Dual Pallet, Part Probe, Automatic Tool Offsetting

Lathe/Vertical Machining Center

• One (1) Hybrid Vertical CNC Turn/Mill Center
  35" hydraulic chuck, 39" swing diameter, live tooling with C-Axis                                             36 tool magazine.                                                                                                                        High-pressure coolant system.

QUALITY ASSURANCE

Coordinate Measuring Machines

• One (1) LK Granite 80 Model 25.11.10
  Renishaw PH9 Probe System
  SPC Software                                                                                                                             Capacity: 98" x 43" x 38"
• One (1) LKG 80K Model 20.15.15
  Renishaw PH9 Probe System
  SPC Software
  Capacity: 79" x 59" x 59"

Quality Assurance Facility

• Inspection room environmentally controlled to 68' +/- 2' Fahrenheit
• All parts are stabilized prior to measurement
• 2,000 lb. Jib crane, 4,000 lb. Bridge crane

Quality System

• ISO 9001:2000 Certified

Quality Assurance Procedures/Software

• Pro CMM module of Pro Engineer
• Statistical Process Control (SPC)
• Process Capability (SQC pack 2.0)
• All gages calibrated to ANSI standard QP 4.11

Inspection Equipment

• One (1) Brown & Sharpe Microprocessor
  Height gauge, Range: 0 - 42", Accuracy: +/- 0.0002", Squareness" 0.0006"
• One (1) Brown & Sharpe electronic height gauge
• One (1) Pratt & Whitney Supermic, Range: 0 - 10", Resolution: 0.00001"
• One (1) Airtronic Profilometer
• One (1) GageMaster Optical Comparator, Computer assist and digital readout, 14" monitor
• One (1) Equotip portable electronic hardness tester
• Five (5) Granite Surface Plates to 72" x 96" capacity
  Gauge block and plug sets in various precision grades.
  Numerous thread gages
• One (1) Rockwell hardness tester
• Numerous dial bore gauges and set masters, 0.165 - 16.0" diameter range.
• Internal and external Micrometers 40"
• Verniers to 46"
• One (1) Renishaw QC10 BallBar system for scheduled performance and preventive maintenance checks of CNC machines.

SUPPORT EQUIPMENT & SYSTEMS

Support Equipment

• One (1) 20" Production Saw with Auto-feed
• Two (2) Surface Grinders
• Three (3) Vertical Mills
• Two (2) saws to 36" throat
• Four (4) lathes including 28" x 64" Tracer
• Three (3) drill spindles
• Heliarc, Mig, Tig welding
• Processing oven 50' - 475'C, 36" x 50" x 26"
• Major and minor subassembly and final assembly of product.
• Four (4) Parts washers: Three (3) 48" x 48" x 48" and One (1)26" x 26" x 26"

Computer Integrated Manufacturing

• CAD: Pro Engineer, AutoCAD
• CAM: Pro Manufacturing, Geopath for Windows
• Solid Model Verification: NC Verify
• DNC SYSTEM: CIMNET network shop floor computer system linking all CNC machines to the main system
• Tool Crib: CribMaster software

Computer Integrated Business Systems

• MIS System: Intergrated ERP System
• Real Time Information Status - Bar Coded Transactions
• EDI via Harbinger
• Advanced Shipment Notice (ASN) Capability

MATERIAL HANDLING

Overhead Cranes

• One (1) 10,000 lb bridge crane
• Five (5) 2,000 lb. bridge cranes
• Three (3) 2,000 lb. jib cranes
• One (1) 4,000 jib crane
• One (1) 6,000 lb. gantry

Lift Trucks

• Three (3) 6,000 lb. propane
• One (1) 6,000 lb. diesel
• One (1) 4,000 lb. narrow aisle electric

PLANT FACILITIES

Outside Storage:20,000 sq. ft. | Total Mfg. Area 75,000 s.f.

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